Lifeline surgery
The minister reached to the top of the shelf to make the significance clear. The then North Rhine-Westphalian Transport Minister Michael Groschek dubbed the A1 Rhine Bridge, half of which is in Leverkusen and half in Cologne, a "monument to the catastrophic state of Germany's infrastructure". That was in 2016 - and the main lifeline to the heart of the cathedral city and to the nearby Bayer and Ford plants has been in intensive care for some time, to say the least.
Dilapidated through and through, no longer salvageable. In 2012, experts declared the structure to be in a "critical condition. To prevent drivers of heavy trucks from using the bridge despite the ban, traffic lights, scales and barriers were installed on the highway. For all those who are still allowed to cross, bridge speed is 60. Since the beginning of 2021, HOCHTIEF experts have been working with partners to build the first section of the new bridge. We want to be finished by the end of 2023. "We'll do it," says project manager Jan Felgendreher.
Our Team
Jan Felgendreher
The boss
Jan Felgendreher
The boss
“Every leader should have children. They will demonstrate your limits.” Jan Felgendreher has two sons who went to school in England, because until 2012 he worked eight years there for HOCHTIEF. The 53-year-old is in charge of the Leverkusen bridge project and wants to move it forward quickly. Because as a Cologne resident, he has been stuck in traffic jams here often enough. Hesitating, having reservations, hedging his bets before he takes the next step—you can imagine Jan Felgendreher as really quite the opposite of this. A guy like a tree—frank, hands-on, straightforward. “Yes, I’ll do it”, was also his reaction when HOCHTIEF hired him as a site manager after he finished studying engineering in 1996, and on the very first day of his professional life he was able to participate in building the B9 road tunnel in Bad Godesberg. “I have never regretted it,” says Felgendreher after a quarter of a century at HOCHTIEF. “Every day I learn something new and I am constantly amongst people from very different constellations.”
Nico Krämer
Burning with enthusiasm
Nico Krämer
Burning with enthusiasm
When Nico Krämer isn't taking care of the work instructions on the Leverkusen bridge, for example, specifying work steps and sequences or the use of individual construction materials, he's at the grill. "I'm a passionate griller, so I fire up the grill every weekend in the summer and get to work," says the 28-year-old. The Langenfeld native develops similar enthusiasm as he does at the barbecue when he talks about his work. "I became a civil engineer to build bridges." So he's in the right place in Leverkusen. Two weeks after handing in his master's thesis, he started at HOCHTIEF in 2019. Since then, things have been going smoothly for him. "As a young engineer, everything I do is for the first time. That's challenging, of course, but also very exciting." Leverkusen is his third project in two and a half years - and all have been fundamentally different. A lot of new and exciting instead of "schema F." Krämer is certain: "It can go on like this."
Renate Schönfeld
The concrete expert
Renate Schönfeld
The concrete expert
Renate Schönfeld's workplace is just under 60 kilometers from the Leverkusen bridge. In the 47-year-old's laboratory in Duisburg, the concrete we install has to prove itself. "My job starts with checking the requirements for the individual concrete components of a project and compiling the required concrete types for the tender. During the course of the project, I check whether the concrete installed also meets the required properties," says the Cologne native, describing her work. In addition, Schönfeld manages one of HOCHTIEF's three test centers. There she monitors whether the building material is being used correctly, i.e. whether the strength is correct in the first instance. For this purpose, concrete cubes are produced on the construction sites and brought to the laboratory. "There we check the compressive strength of the concrete," says Schönfeld, who has been working at HOCHTIEF for more than 20 years-and has put tens of thousands of cubes under pressure during that time. Even in her free time, the mother of a daughter can't really get away from the building material. "I also tinker with concrete at home, and have already made bowls, candlesticks or even Easter eggs out of it for friends and relatives." Whether her gifts are well received? "Well, so far no one has complained."
The bridge in numbers
meters is the length of the bridge.
meters wide is the bridge.
lanes when both bridge sections are completed.
meters the pylons are towering above the roadway.
June 24, 2022
734 slabs with QR codes for the new lifeline
Today we take a closer look behind the scenes at the A1 bridge in Leverkusen, more precisely at the production of the total of 734 precast slabs. "In total, around 1,000 cubic meters of concrete and 360 tons of reinforcing steel are used here," explains Yannis Schwarze (28), site manager at HOCHTIEF. Not an easy task, but we keep our heads above water. HOCHTIEF site manager Bettina Henneke (31) explains how: "To keep these 734 slabs apart, we created QR codes that stored the important properties of each slab. When the precast elements arrive at the construction site, each precast element is first scanned and assigned to a specific storage location." Thanks to this concept, each part only has to be handled once during assembly.

April 26, 2022
Customized steel work for new Rhine bridge
From ship to new A1 bridge: After traveling several 100 kilometers on the Rhine from Strasbourg, two large steel colossi arrived at the Rhine bridge on the A1 near Cologne. Today, the task was to maneuver the giants into the right position: A 700-ton crawler crane was used to hoist the two elements from the ship onto the bridge construction site on the Cologne side. It took a few hours. Now it's done! Another milestone completed on the way to making the northern bypass of Cologne easier for all road users.
April 22, 2022
New steel components for the Rhine bridge
The balancing act over the Rhine continues: "New steel components will be arriving on site by ship next week," says site manager Yannis Schwarze (28), announcing next week's work on the A1 bridge near Leverkusen. "These steel components will be lifted out of the ship by a 700-ton crawler crane and assembled on the Cologne side." Two new bridge sections are scheduled to arrive every day. "To ensure that the steel components are also supported by the subsoil, we have made extensive improvements to the foundation soil," adds site manager Bettina Henneke (32). The main lifeline to the heart of the cathedral city is gradually becoming a modern traffic route. We are working on it continuously.

March 9, 2022
Stacked high
At the HOCHTIEF project on the Leverkusen Bridge, heavy work was done over the weekend—by millipedes. Our joint venture partners from SEH used special equipment to lift the first steel part into the new Rhine bridge. In technical jargon, this is called stacking. And the steel part is a chunk.
It weighs 1,100 tons, is 64 meters long and 34 meters wide. The next chunk on the other side of the Rhine is delivered across the river and lifted in from the water.

February 10, 2022
450 cubic meters of concrete in eight hours
Trough concreting of the foreshore bridge: this is the part of the Rhine bridge that is still on land. “We are currently pouring the third concreting section and are about to form the carriageway slab,” says HOCHTIEF construction manager Bettina Henneke. "We are pouring 450 cubic meters of concrete right now. That only took eight hours," adds construction manager Yannis Schwarze, "the carriageway slab can even hold a total of 950 cubic meters of concrete."

December 13, 2021
Check
68 meters long, 30 meters wide and half a meter deep on average - the second section of the carriageway slab of the foreshore bridge for the A1 in Leverkusen has been concreted on time. Just under 1,000 cubic meters of concrete arrived on site at precisely the right time. Site manager Bettina Henneke and site supervisor Yannis Schwarze worked with a new software solution from HOCHTIEF's innovation company Nexplore. "From ordering to delivery and inspection to installation, we check and document the concrete for the bridge digitally," explains Schwarze. "This not only increases the quality of the overall work, but also reduces the carbon footprint of concrete processing."
September 14, 2021
Now it's the steel's turn
Steel is now being used in the construction of the new A1 highway bridge near Leverkusen. The first steel components have arrived. Assembly can begin.

August 30, 2021
Why we put concrete under pressure
Our experts have been building the A1 Rhine Bridge in Leverkusen since the beginning of 2021. Our team is facing the challenge at this traffic junction with concrete expert Renate Schönfeld. She heads one of the three testing stations for the bridge's construction materials: "I check the compressive strength of the concrete. For this purpose, I receive concrete cubes from the construction site. In my more than 20 years at HOCHTIEF, I've put several tens of thousands of cubes under pressure." The concrete has to prove itself in the 47-year-old's laboratory before we lay it.
August 18, 2021
Diver deployment for the new bridge
If you create connections above water, you also have to dive down sometimes. Special divers are currently working on the new A1 highway bridge near Leverkusen to complete preparatory foundation work for one of the two pylons. This week they have been drilling core holes at a depth of around seven meters. In the near future, they will be welding and concreting - all underwater. And only detectable from above detectable by air bubbles.
July 9, 2021
One bridge. Two men.
The construction of the new A1 Rhine Bridge in Leverkusen continues. On and on! Formwork and reinforcement work is currently underway on the foreshore bridge, i.e. the part of the Rhine bridge that is still on land. "We want to concrete the foreshore bridge as soon as possible," says HOCHTIEF construction manager Yannis Schwarze. Schwarze is 28 years young. Together with planning coordinator Lars Scheidemantel (34), he is one of the young engineers on the team that has taken over the continued construction of the Rhine Bridge in March 2021. They will keep reporting on progress. Work on the roughly one-kilometer-long structure is scheduled to continue until the end of 2023.
June 17, 2021
At the bridge, ready, go!
We're giving the A1 Rhine Bridge in Leverkusen a leg up - in concrete. Six meters below the water level of the Rhine, the team led by HOCHTIEF Construction Manager Uwe Schenk today began concreting the first bridge pylon directly on the riverbank.
The construction site is sealed against the ingress of river and groundwater by a sheet pile box. "We are processing 34 cubic meters of concrete per hour and are currently very well on schedule," says Uwe Schenk. "Later in the day, we want to reach the pylon's full height of 5.30 meters and have used 300 cubic meters of concrete."
March 24, 2021
Get ready to drill
We are spitting in our hands to start work on the A1 Rhine Bridge in Leverkusen. After HOCHTIEF was awarded the contract to continue construction in February, the Maxi drilling machine arrived yesterday. "We'll assemble it today and tomorrow we can get started," says Kieran Engesser (33), site manager for special civil engineering at HOCHTIEF. The drilling rig is quite something. Our experts are using it to drill almost 34 meters deep into the earth at 24 locations so that they can then install concrete piles for the bridge pylons. The boreholes are also of extreme size, with a diameter of 1.50 meters. Work on the approximately one-kilometer-long structure is scheduled to continue until the end of 2023.
The plan
The Rhine Bridge, opened in 1965, was designed for 40,000 vehicles per day. A good 50 years later, the reality is different: Around three times as many cars and trucks were traveling here until the first traffic restrictions. Above all, the 14,000 trucks per day took their toll on the structure, acting as an accelerator of the aging process. Due to the increase in traffic, the Kölner Ring was widened to six lanes by 1995. The new Rhine Bridge replacement consists of two individual, parallel bridge superstructures. HOCHTIEF is currently building the first part of the new structure to the north, directly adjacent to the current bridge. After completion, all traffic will initially flow over this new structure. The old Rhine bridge will then be demolished before the second bridge is built on the same site. In this way, the flow of traffic will be ensured during the entire construction period. When the new Rhine bridge is completely finished, traffic will be able to flow over eight lanes. Furthermore, the bridge entrances and exits on both sides of the Rhine will have two lanes. This will result in a higher number of lanes at these interchanges, with a maximum of twelve. In addition, there will be a 3.25-meter-wide bicycle and pedestrian path on both sides.
